Glass Fiber Drawing Production Line
Standard Description
CMT has been providing turnkey solutions for glass fiber equipment of various scales to domestic and international customers. By integrating cutting-edge global technologies with the company's R&D experience, the production line achieves fully automated processes from glass melting to fiber forming. Equipped with pure oxygen combustion technology, it reduces energy consumption by over 35% compared to traditional air-assisted combustion. Combined with a high-precision tension control system, it ensures fiber diameter deviation ≤0.5μm and a finished product qualification rate of 99.8%. The production line supports 24/7 continuous operation, suitable for large-scale production of glass fiber raw yarn, chopped strands, continuous mats, and other products.
Product Introduction
The production line adopts a "melting-drawing-bundling-winding" four-station integrated design to break through the capacity bottleneck of traditional equipment:
Melting System: Utilizes advanced pure oxygen combustion technology, significantly reducing fuel consumption and enhancing melting efficiency while minimizing air pollution. The furnace structure is optimized via computer simulation to ensure sufficient melting and clarification time for batch materials.
Drawing Module: Adopts water-cooled transformers and insert-type bushing coolers for energy conservation; a frequency-controlled single-filament lubricator is installed below the bushing.
Intelligent Control: Equipped with a DCS (Distributed Control System), enabling feedback control, data acquisition, process visualization, alarm functions, and report printing, with communication compatibility for upper-level systems. Temperature control accuracy reaches ±0.3℃ (bushing) ~ ±4℃ (furnace), and glass level fluctuation ≤±0.3mm, achieving "zero manual intervention" continuous production.
Environmental Design: Features waste heat recovery and dust filtration systems, reducing emissions by 70%, complying with EU CE environmental standards, and achieving a 28% reduction in comprehensive carbon emissions.
Product Features
High Efficiency Production: Single-machine daily output up to 25 tons (30% higher than traditional equipment), suitable for large-scale industrial production.
Precision Control: DCS system enables temperature control within ±0.3℃ and liquid level control within ±0.3mm, with fiber diameter tolerance ≤±0.5μm.
High Yield Rate: Raw material proportioning accuracy of 1/2000, comprehensive drawing yield rate of 95%, and raw yarn qualification rate of 99.8%.
Fully Automated Operation: Pneumatic conveying + intelligent detection throughout the process, reducing labor costs by 62.5% with stable annual capacity of 8,000 tons.
Environmental Compliance: Dust emission ≤10mg/m³, certified by ISO/CE, suitable for global high-end material markets.
Glass Fiber Product Applications
Construction Materials: Production of GRC (Glass Fiber Reinforced Concrete), thermal insulation cotton, wall mesh cloth
Electronics & Electricals: Glass fiber cloth for copper-clad laminates, optical fiber cable strength members
Aerospace: High-strength raw yarn for high-performance composite materials
New Energy: Glass fiber mats for wind turbine blades
Product Parameters
Parameter Category |
Specific Indicators |
Melting Temperature Range |
1300-1500℃ (adjustable) |
Number of Drawing Heads |
8 heads (customizable by capacity) |
Single Fiber Diameter |
17-32μm |
Automation Level |
95% (manual monitoring only) |
Environmental Standards |
Complies with relevant regulations |
Detailed Structure Display
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